Description
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- Cover Page
- Half Title
- Title Page
- Copyright Page
- From the Authors
- Making Operations Management Personal
- About this International Adaptation
- Online Supplementary Material
- Acknowledgments
- About the Authors
- 1 Introduction to Operations Management
- Chapter Overview
- What Is Operations Management?
- Differences Between Manufacturing and Service Organizations
- Operations Management Decisions
- Historical Development
- Why OM?
- Historical Milestones
- The Industrial Revolution
- Scientific Management
- The Human Relations Movement
- Management Science
- The Computer Age
- Just-in-Time
- Total Quality Management
- Business Process Reengineering
- Flexibility
- Time-Based Competition
- Supply Chain Management
- Global Marketplace
- Sustainability and Green Operations
- Electronic Commerce
- Outsourcing and Flattening of the World
- Artificial Intelligence (AI), Machine Learning, and Analytics
- Today’s OM Environment
- Pandemic Effects
- Operations Management in Practice
- Within OM: How It All Fits Together
- OM Across the Organization
- The Supply Chain Link
- The Sustainability Link
- Cases: Gammatone Electronics Inc.
- CareConnect Animal Clinic (A)
- Analytics in Decision Making
- Internet Challenge: Demonstrating Your Knowledge of OM
- Summary
- Key Terms
- Discussion Questions
- Selected Bibliography
- 2 Operations Strategy and Competitiveness
- Chapter Overview
- The Role of Operations Strategy
- The Importance of Operations Strategy
- Developing a Business Strategy
- Mission
- Environmental Scanning
- Core Competencies
- Putting It Together
- Developing an Operations Strategy
- Competitive Priorities
- The Need for Trade-Offs
- Order Winners and Qualifiers
- Translating Competitive Priorities into Production Requirements
- Strategic Role of Technology
- Types of Technologies
- Technology as a Tool for Competitive Advantage
- Productivity
- Measuring Productivity
- Interpreting Productivity Measures
- Productivity and Competitiveness
- Productivity and the Service Sector
- Pandemic Effects
- Operations Strategy Within OM: How It All Fits Together
- Operations Strategy Across the Organization
- The Supply Chain Link
- The Sustainability Link
- Solved Problems
- Cases: Zed Bank of Europe
- BeShell Oil Company (BOC)
- Analytics in Decision Making
- Internet Challenge: Understanding Strategic Differences
- Summary
- Key Terms
- Formula Review
- Discussion Questions
- Problems
- Selected Bibliography
- 3 Product Design and Process Selection
- Chapter Overview
- Product Design
- Design of Services Versus Goods
- The Product Design Process
- Idea Development
- Product Screening
- Preliminary Design and Testing
- Final Design
- Factors Impacting Product Design
- Design for Manufacture
- Product Life Cycle
- Concurrent Engineering
- Remanufacturing
- Process Selection
- Types of Processes
- Designing Processes
- Process Performance Metrics
- Linking Product Design and Process Selection
- Product Design Decisions
- Competitive Priorities
- Facility Layout
- Product and Service Strategy
- Degree of Vertical Integration
- Technology Decisions
- Information Technology
- Automation
- E-manufacturing
- Designing Services
- How Are Services Different from Manufacturing?
- How Are Services Classified?
- The Service Package
- Differing Service Designs
- Pandemic Effects
- Product Design and Process Selection Within OM: How It All Fits Together
- Product Design and Process Selection Across the Organization
- The Supply Chain Link
- The Sustainability Link
- Solved Problems
- Cases: Lil Lady’s Confectionary (LLC)
- CareConnect Animal Clinic (B)
- Analytics in Decision Making
- Internet Challenge: Country Comfort Furniture
- Summary
- Key Terms
- Formula Review
- Discussion Questions
- Problems
- Selected Bibliography
- 4 Supply Chain Management
- Chapter Overview
- Basic Supply Chains
- Components of a Supply Chain for a Manufacturer
- A Supply Chain for a Service Organization
- The Bullwhip Effect
- Issues Affecting Supply Chain Management
- E-commerce and Supply Chains
- Consumer Expectations and Competition Resulting from E-commerce
- Globalization
- Infrastructure Issues
- Government Regulation and E-commerce
- Green Supply Chain Management
- The Role of Purchasing
- Traditional Purchasing and E-purchasing
- Sourcing Decisions
- Insourcing Versus Outsourcing Decisions
- Developing Supplier Relationships
- How Many Suppliers?
- Developing Partnerships
- Supplier Management Ethics
- The Role of Warehouses
- Crossdocking
- Radio Frequency Identification Technology (RFID)
- Third-Party Service Providers
- Implementing Supply Chain Management
- Strategies for Leveraging Supply Chain Management
- Supply Chain Performance Metrics
- Pandemic Effects
- Supply Chain Management within OM: How It All Fits Together
- SCM Across the Organization
- The Supply Chain Link
- The Sustainability Link
- Solved Problems
- Cases: Car Air Fresheners Supply Chain Management Game
- Supply Chain Management at Rian Two Wheelers Company (RTC)
- Analytics in Decision Making
- Internet Challenge: Global Shopping
- Summary
- Key Terms
- Formula Review
- Discussion Questions
- Problems
- Selected Bibliography
- 5 Total Quality Management
- Chapter Overview
- Defining Quality
- Differences Between Manufacturing and Service Organizations
- Cost of Quality
- The Evolution of Total Quality Management (TQM)
- Quality Gurus
- The Philosophy of TQM
- Customer Focus
- Continuous Improvement
- Employee Empowerment
- Use of Quality Tools
- Product Design
- Process Management
- Managing Supplier Quality
- Quality Awards and Standards
- The Malcolm Baldrige National Quality Award (MBNQA)
- The Deming Prize
- EFQM Excellence Award
- ISO 9000 Standards
- ISO Standards for Sustainability Reporting
- Why TQM Efforts Fail
- Pandemic Effects
- Total Quality Management (TQM) Within OM: How It All Fits Together
- TQM Across the Organization
- The Supply Chain Link
- The Sustainability Link
- Solved Problems
- Cases: Star Coast Advertising (SCA)
- Beta Plastics Inc. (A)
- Analytics in Decision Making
- Internet Challenge: Snyder Bakeries
- Summary
- Key Terms
- Formula Review
- Discussion Questions
- Problems
- Selected Bibliography
- 6 Statistical Quality Control
- Chapter Overview
- What Is Statistical Quality Control?
- Sources of Variation: Common and Assignable Causes
- Descriptive Statistics
- The Mean
- The Range and Standard Deviation
- Distribution of Data
- Statistical Process Control Methods
- Developing Control Charts
- Types of Control Charts
- Control Charts for Variables
- Mean (x-Bar) Charts
- Range (R) Charts
- Using Mean and Range Charts Together
- Control Charts for Attributes
- p-Charts
- c-Charts
- Process Capability
- Measuring Process Capability
- Six Sigma Quality
- Acceptance Sampling
- Sampling Plans
- Operating Characteristic (OC) Curves
- Developing OC Curves
- Average Outgoing Quality
- Implications for Managers
- How Much and How Often to Inspect
- Where to Inspect
- Which Tools to Use
- Statistical Quality Control in Services
- Pandemic Effects
- Statistical Quality Control (SQC) Within OM: How It All Fits Together
- Statistical Quality Control (SQC) Across the Organization
- The Supply Chain Link
- The Sustainability Link
- Solved Problems
- Cases: Ripley Hotels
- Beta Plastics Inc. (B)
- Analytics in Decision Making
- Internet Challenge: Safe-Air
- Summary
- Key Terms
- Formula Review
- Discussion Questions
- Problems
- Selected Bibliography
- 7 Just-in-Time and Lean Systems
- Chapter Overview
- The Philosophy of JIT
- Eliminate Waste
- A Broad View of Operations
- Simplicity
- Continuous Improvement
- Visibility
- Flexibility
- Elements of JIT
- Just-in-Time Manufacturing
- Total Quality Management (TQM)
- Respect for People
- Just-in-Time Manufacturing
- The Pull System
- Kanban Production
- Variations of Kanban Production
- Small Lot Sizes and Quick Setups
- Uniform Plant Loading
- Flexible Resources
- Facility Layout
- Total Quality Management
- Product Versus Process
- Quality at the Source
- Preventive Maintenance
- Work Environment
- Respect for People
- The Role of Production Employees
- Lifetime Employment
- The Role of Management
- Supplier Relationships
- Benefits of JIT
- Implementing JIT
- JIT in Services
- Improved Quality
- Uniform Facility Loading
- Use of Multifunction Workers
- Reductions in Cycle Time
- Pandemic Effects
- Minimizing Setup Times and Parallel Processing
- Workplace Organization
- JIT and Lean Systems Within OM: How It All Fits Together
- JIT and Lean Systems Across the Organization
- The Supply Chain Link
- The Sustainability Link
- Solved Problem
- Cases: Kazz Carpeting
- Acoustic Audio Systems
- Analytics in Decision Making
- Internet Challenge: Truck-Fleet Inc.
- Summary
- Key Terms
- Formula Review
- Discussion Questions
- Problems
- Selected Bibliography
- 8 Forecasting
- Chapter Overview
- Principles of Forecasting
- Steps in the Forecasting Process
- Types of Forecasting Methods
- Qualitative Methods
- Quantitative Methods
- Time Series Models
- Forecasting Level or Horizontal Pattern
- Forecasting Trend
- Forecasting Seasonality
- Causal Models
- Linear Regression
- Multiple Regression
- Measuring Forecast Accuracy
- Forecast Accuracy Measures
- Tracking Signal
- Selecting the Right Forecasting Model
- Forecasting Software
- Predictive Analytics and Forecasting
- Combining Forecasting
- Collaborative Planning, Forecasting, and Replenishment (CPFR)
- Pandemic Effects
- Forecasting Within OM: How It All Fits Together
- Forecasting Across the Organization
- The Supply Chain Link
- The Sustainability Link
- Solved Problems
- Cases: Costa-Wear
- The Emergency Room (ER) at Southwest General (A)
- Analytics in Decision Making
- Internet Challenge: Online Data Access
- Summary
- Key Terms
- Formula Review
- Discussion Questions
- Problems
- Selected Bibliography
- 9 Capacity Planning and Facility Location
- Chapter Overview
- Capacity Planning
- Why Is Capacity Planning Important?
- Measuring Capacity
- Capacity Considerations
- Making Capacity Planning Decisions
- Identify Capacity Requirements
- Develop Capacity Alternatives
- Evaluate Capacity Alternatives
- Decision Trees
- Location Analysis
- What Is Facility Location?
- Factors Affecting Location Decisions
- Globalization
- Making Location Decisions
- Procedure for Making Location Decisions
- Procedures for Evaluating Location Alternatives
- Pandemic Effects
- Capacity Planning and Facility Location Within OM: How It All Fits Together
- Capacity Planning and Facility Location Across the Organization
- The Supply Chain Link
- The Sustainability Link
- Solved Problems
- Cases: Pixel Comm Inc.
- The Emergency Room (ER) at Southwest General (B)
- Analytics in Decision Making
- Internet Challenge: EDS Office Supplies Inc.
- Summary
- Key Terms
- Formula Review
- Discussion Questions
- Problems
- Selected Bibliography
- 10 Facility Layout
- Chapter Overview
- What Is Layout Planning?
- Types of Layouts
- Process Layouts
- Product Layouts
- Hybrid Layouts
- Fixed-Position Layouts
- Designing Process Layouts
- Step 1: Gather Information
- Step 2: Develop a Block Plan
- Step 3: Develop a Detailed Layout
- Special Cases of Process Layout
- Warehouse Layouts
- Office Layouts
- Designing Product Layouts
- Step 1: Identify Tasks and Their Immediate Predecessors
- Step 2: Determine Output Rate
- Step 3: Determine Cycle Time
- Step 4: Compute the Theoretical Minimum Number of Stations
- Step 5: Assign Tasks to Workstations (Balance the Line)
- Step 6: Compute Efficiency, Idle Time, and Balance Delay
- Other Considerations
- Group Technology (Cell) Layouts
- Facility Layout Within OM: How It All Fits Together
- Facility Layout Across the Organization
- Pandemic Effects
- The Supply Chain Link
- The Sustainability Link
- Solved Problems
- Cases: Quickfoot Athletic Club (A)
- Quickfoot Athletic Club (B)
- Analytics in Decision Making
- Internet Challenge: DJ and Associates Inc.
- Summary
- Key Terms
- Formula Review
- Discussion Questions
- Problems
- Selected Bibliography
- 11 Work System Design
- Chapter Overview
- Work System Design
- Job Design
- Job Design
- Machines or People?
- Level of Labor Specialization
- Eliminating Employee Boredom
- Team Approaches to Job Design
- The Alternative Workplace
- The Work Environment
- Methods Analysis
- Work Measurement
- Developing Standards
- Developing a Standard Work Sampling
- Learning Curve Theory
- Compensation
- Group Incentive Plans
- Incentive Plan Trends
- Pandemic Effects
- Work System Design within OM: How It All Fits Together
- Work System Design Across the Organization
- The Supply Chain Link
- The Sustainability Link
- Solved Problems
- Cases: The Navigator III
- Southwest State University
- Analytics in Decision Making
- Internet Challenge: E-Commerce Job Design
- Summary
- Key Terms
- Formula Review
- Discussion Questions
- Problems
- Selected Bibliography
- 12 Inventory Management
- Chapter Overview
- Basic Inventory Principles
- How Manufacturers Use Inventory
- Inventory in Service Organizations
- Inventory Management Objectives
- Customer Service
- Cost-Efficient Operations
- Minimum Inventory Investment
- Relevant Inventory Costs
- ABC Inventory Classification
- Inventory Record Accuracy
- Determining Order Quantities
- Nonmathematical Techniques for Determining Order Quantity
- Mathematical Models for Determining Order Quantity
- The Single-Period Inventory Model
- Why Companies Do Not Always Use the Optimal Order Quantity
- How a Company Justifies Smaller Order Quantities
- Determining Safety Stock Levels
- The Periodic Review System
- Comparing Continuous Review Systems and Periodic Review Systems
- Pandemic Effects
- Inventory Management within OM: How It All Fits Together
- Inventory Management Across the Organization
- The Supply Chain Link
- The Sustainability Link
- Solved Problems
- Cases: FabQual Ltd.
- Kayaks!Incorporated
- Analytics in Decision Making
- Internet Challenge: Community Fundraiser (A)
- Summary
- Key Terms
- Formula Review
- Discussion Questions
- Problems
- Selected Bibliography
- 13 Aggregate Planning
- Chapter Overview
- Business Planning
- Aggregate Planning Options
- Demand-Based Options
- Capacity-Based Options
- Evaluating the Current Situation
- Aggregate Plan Strategies
- Level Aggregate Plan
- Chase Aggregate Plan
- Hybrid Aggregate Plan
- Developing the Aggregate Plan
- Aggregate Plans for Companies with Tangible Products
- Aggregate Plans for Companies with Nontangible Products
- Pandemic Effects
- Aggregate Planning within OM: How It All Fits Together
- Aggregate Planning Across the Organization
- The Supply Chain Link
- The Sustainability Link
- Solved Problems
- Cases: Benchmark Global Manufacturing Company (A)
- SMC Inc.: Kitchen Countertops Manufacturer
- Analytics in Decision Making
- Internet Challenge: Cruising
- Summary
- Key Terms
- Discussion Questions
- Problems
- Selected Bibliography
- 14 Resource Planning
- Chapter Overview
- Enterprise Resource Planning
- The Evolution of ERP Systems
- The Benefits and Costs of ERP
- The Benefits of ERP Systems
- The Costs of ERP Systems
- Material Planning Systems
- An Overview of Material Planning Systems
- Objectives of MRP
- Types of Demand
- The Operating Logic of MRP
- How MRP Works
- Action Notices
- Comparing Different Lot Size Rules
- Capacity Requirements Planning (CRP)
- Pandemic Effects
- Resource Planning Within OM: How It All Fits Together
- Resource Planning Across the Organization
- The Supply Chain Link
- The Sustainability Link
- Solved Problems
- Cases: Benchmark Global Manufacturing Company (B)
- Desserts by J.B.
- Analytics in Decision Making
- Internet Challenge: The Gourmet Dinner
- Summary
- Key Terms
- Formula Review
- Discussion Questions
- Problems
- Selected Bibliography
- 15 Scheduling
- Chapter Overview
- Basic Scheduling Concepts
- Scheduling High-Volume Operations
- Scheduling Low-Volume Operations
- Shop Loading Methods
- Developing a Schedule of Operations
- How Priority Rules Are Used
- Scheduling Performance Measures
- Using Different Priority Rules
- Sequencing Jobs Through Two Work Centers
- Optimized Production Technology
- Scheduling Bottlenecks
- Theory of Constraints
- Scheduling Issues for Service Organizations
- Scheduling Techniques for Service Organizations
- Scheduling Employees
- Developing a Workforce Schedule
- Pandemic Effects
- Scheduling Within OM: Putting It All Together
- Scheduling Across the Organization
- The Supply Chain Link
- The Sustainability Link
- Solved Problems
- Cases: Air Traffic Controller School (ATCS)
- Scheduling at Rainbow Fireworks Company
- Analytics in Decision Making
- Internet Challenge: Batter Up
- Summary
- Key Terms
- Formula Review
- Discussion Questions
- Problems
- Selected Bibliography
- 16 Project Management
- Chapter Overview
- The Project Life Cycle
- Project Management Concepts
- Step 1: Describe the Project
- Step 2: Diagram the Network
- Step 3: Estimate the Project’s Completion Time
- Step 3 (a): Deterministic Time Estimates
- Step 3 (b): Probabilistic Time Estimates
- Step 4: Monitor the Project’s Progression
- Estimating the Probability of Completion Dates
- Reducing Project Completion Time
- Crashing Projects
- The Critical Chain Approach
- Adding Safety Time
- Wasting Safety Time
- Pandemic Effects
- Project Management Within OM: How It All Fits Together
- Project Management OM Across the Organization
- The Supply Chain Link
- The Sustainability Link
- Solved Problems
- Cases: The Administrative Office Moves
- Writing a Textbook
- Analytics in Decision Making
- Internet Challenge: Creating Memories
- Summary
- Key Terms
- Formula Review
- Discussion Questions
- Problems
- Selected Bibliography
- Appendix A The Standard Normal Distribution
- Appendix B p-Chart
- Answers to Odd Numbered Problems
- Company Index
- Subject Index
- EULA
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